Ipayipi lensimbi engagqwali pickling line
Izinzuzo kanye nentuthuko mkhuba ukwelashwa pickling okuzenzakalelayo
Imishini yokwelapha yokukhetha indawo ezenzakalelayo inezinzuzo ezingenakuqhathaniswa nezindlela zendabuko zokukhetha nezinye izindlela zokwelapha ezingena-asidi:
★Izinga eliphezulu eliphezulu—— into esetshenziswayo iseyi-asidi, ngakho-ke ikhwalithi yangaphezulu isagcina izinzuzo zokukhetha okungokwesiko
★Ukukhiqiza okuzenzakalelayo-- ukukhiqizwa okuzenzakalelayo okuqhubekayo, ukusebenza kahle kokukhiqiza okuphezulu, okukhiphayo okukhulu, imingcele yenqubo ehlukahlukene ilawulwa yikhompyutha, ukukhiqizwa kuye kwaba ngokuzenzakalelayo.Inqubo izinzile, ifaneleka ikakhulukazi ukukhiqizwa kwevolumu enkulu, endaweni eyodwa
★Izindleko zokukhiqiza eziphansi—— Ukulawulwa okuzenzakalelayo kwemingcele yenqubo, inqubo yokukhiqiza ingenziwa elungiselelwe, ngokusakazwa kwemidiya yokukhiqiza okunengqondo nokusebenzayo.Ukusetshenziswa kwendandatho, kuyilapho ukukhiqiza okuzenzakalelayo kunganciphisa ngempumelelo izindleko zabasebenzi.Lezi zici zenza imishini yokukhetha ezenzakalelayo.Izindleko zokusebenza zemishini ziphansi kakhulu kunaleyo yokuqoqwa kwendabuko
★Ukungcoliswa kwemvelo okuphansi—— umshini wokucosha ozenzakalelayo ungahlonyiswa ngamanzi alahlwayo athuthukile kanye nemishini yokuhlanza igesi engcolile, kuhlanganiswe nezici zemishini yayo, Ukuzuza ukukhishwa kwekhabhoni ephansi uma kuqhathaniswa nokungcoliswa okuncane embonini nasezindaweni ezizungezile.Ikakhulukazi ekwelapheni inkungu ene-asidi nokwelashwa kwamanzi.Ngakolunye uhlangothi, uma ifakwe imishini efanelekile yokukhiqiza kabusha i-asidi kanye nemishini yokuhlanza amanzi angcolile, ukukhishwa kwe-zero kungafinyelelwa.
Ngokuthuthuka kobuchwepheshe, imishini yokukhetha ezenzakalelayo izoqaphela kancane kancane ukuxhumeka okungenamthungo ngokulandelelwa kwezinto, i-MES, i-ERP nezinye izinhlelo.Ngomkhakha 4.0, umbono womshini, idatha enkulu yamafu nobunye ubuchwepheshe, kungafinyelela izinga eliphezulu lokukhiqiza okujulile, okuzenzakalelayo, kanye nezinhlobonhlobo eziningi, okuletha izinzuzo ezinkulu zezomnotho ebhizinisini.
Ukucushwa kwenqubo okujwayelekile
Izici
★ I-manipulator ethuthukisiwe nethembekile
• Idivayisi ekhethekile yokuphakamisa kagesi eklanywe ngokukhethekile, efaneleka ukusebenza okuqhubekayo kwalolu hlobo lomugqa wokukhiqiza;
• Ukusebenzisa idivayisi ye-4-motor drive, ukusebenza kokuvumelanisa, ukuqala okusheshayo nokubhuleka okuthembekile;
• Ingalo yerobhothi ithatha isakhiwo esineziqondiso eziningi, esihamba kahle nomsindo ophansi;
• Uhlaka lwe-pulley olunyakazayo lwamukela isakhiwo esingu-2×3 esineziqondiso zamasondo angu-3 ukuze kuqinisekiswe ukuthi i-manipulator iyakhuphuka futhi iwe ngokushelela ngaphandle kokuzamazama;
• Ifakwe izinzwa eziningi zokuthola ukuphepha ukuze kuqinisekiswe ukusebenza okuphephile kwe-manipulator nokuvikela ukuphepha komuntu siqu kwabasebenzi;
• Isakhiwo semishini esilungiselelwe ngokukhethekile, impilo ende yesevisi yezingxenye, ukugcinwa nokulungisa kalula, kanye nokushintshwa ngokushesha kwezingxenye.
★ Isakhiwo esihlangene, ukukhiqizwa kwefekthri kwesakhiwo sensimbi, uxhumano lwe-bolt olunamandla amakhulu
• Kulula ukugcina nokulondoloza utshalomali lwesondlo;
• Inamandla kune-welding yendabuko, iqede ngokuphelele ithonya lokucindezeleka kwesakhiwo sensimbi;
• Izisetshenziswa zinhle ngokubukeka, kulula ukuzifaka futhi zifushane ngesikhathi sokwakha.
★ Pickling usebenzisa yangaphandle kwegazi ubuchwepheshe
• Akukho sici sokushintshanisa ukushisa ethangini lokuqoqa, elilungele ukuhlanza nokugcinwa;
• Ubuchwepheshe bokuhlunga bokujikeleza kwangaphandle bugcina ithangi lihlanzekile futhi lingakwazi ukuhlanza ngokushesha okusele esixazululweni se-asidi;
• Ukukhetha okuguquguqukayo okunamandla kuthuthukisa umphumela wokukhetha nokusebenza kahle kokukhetha.
★ Ukusebenza kahle kwamanzi okujikeleza kanye nomklamo wokuhlanza okonga amanzi
• Ubuchwepheshe belungelo lobunikazi bokusungulwa;
• Ukubuyisela emuva ukugeleza kwamanzi okugeleza kwamanzi;
• Izinga lokugeleza okuphezulu nokuhlanza ama-swing kungahlanza indawo yepayipi yensimbi ngokuphumelelayo;
• Bona ukuhlanza okunamandla futhi uthuthukise umphumela wokuhlanza;
• Ukusetshenziswa kancane kwamanzi kusho ukwehla kokukhishwa kwamanzi angcolile, nokwenza ngcono izinzuzo zezomnotho zabasebenzisi.
★ Isistimu yokulawula ethuthukisiwe futhi elula kanye nomklamo wohlelo oluthembekile
• Ukuma okuningi kwenzwa ye-photoelectric, i-proximity switch kanye nenzwa yokumisa, kuhlanganiswe ne-algorithm yesofthiwe, ukuvimbela izingozi zokushayisana;
• Ukunemba kokuma okuphezulu, iphutha lokubeka ≤ 5mm;
• Okubonayo yilokho okutholayo: Isimo sokubonisa nendawo ku-HMI sifana ncamashi nesimo sempahla yasensimini, okuyinto elula ku-opharetha ukuthi aqonde isimo sokusebenza kwesisetshenziswa;
• Ukulawulwa okuqinile kokuphepha kanye nokumiswa kwezinzwa zokuphepha ukuze kugwenywe izingozi zomuntu siqu nokuqinisekisa ukuphepha kwabasebenzi;
• Uma uphakela, u-opharetha angachofoza kumpahla elayisha i-HMI ngokuya ngohlobo lwezinto ezibonakalayo ukuze afane ngokuzenzakalelayo nenqubo yokukhiqiza ehambisanayo;
• Ochwepheshe bangashintsha futhi bengeze izinqubo zenqubo ukuze bazivumelanise kangcono nokucubungula izinhlobo eziningi zemikhiqizo;
• Umsebenzi othuthukisiwe we-WIFI AP wamaphuzu amaningi wokuqinisekisa ukuthi isignali ye-WIFI ayinazo iziphetho ezifile futhi uqinisekise ukusebenza okuvamile kwedivayisi;
• I-inthanethi yezinto ukusebenzelana, cloud platform control, umakhalekhukhwini kanye tablet kungaba ukude ku-inthanethi (option);
• I-interface yesistimu ye-MES igodliwe, futhi isistimu ye-MES ingaxhunywa ngaphandle komthungo nale mishini, elungele ukuphathwa kokukhiqiza.
